Variability in single smelting episodes – a pilot study using iron slag from Uganda

Most archaeometallurgical studies of iron smelting are based on the analyses of slag fragments randomly selected from slag deposits, and assume that these samples are representative of the typical smelting conditions of the given context. However, little archaeometallurgical research has been published to explore the variability in slag composition within a single smelt, or between individual smelts at the same production site. The material used in this pilot study originates from two iron smelting sites identified in the Buganda Kingdom, Uganda, dated to the 18th and 19th centuries AD. The remains represent evidence of the industrial scale iron production that supported the growth and power of the kingdom. The slag survives in large clusters of complete blocks, in some cases weighing over 100 kg, each resulting from a single smelting episode in a pit furnace. A multi-sample analytical approach has allowed an insight into the compositional diversity within the slag from single smelting events, reflecting changing parameters in the smelting systems. The internal variation of the slag blocks is subsequently compared within and between sites, to address issues of standardisation and to differentiate two technological traditions that would appear very similar at the macroscopic level. On this basis, some sampling recommendations are made for future slag block studies.     

Iron Smelting in Sudan: Experimental Archaeology at The Royal City of Meroe

The Royal City of Meroe, ca. 200?km north of Khartoum in the modern-day Republic of the Sudan, was an ancient capital of the Kingdom of Kush. From the 3rd century b.c. to the 4th century a.d., Kushite rulers controlled significant territory from the banks of the Nile at Meroe, in part through their ability to ensure the production of significant quantities of iron. The extensive archaeological remains of Meroitic iron production have been investigated over decades, and recently a series of experimental iron smelts in a replica Meroitic furnace has shed new light on the archaeometallurgical evidence. The data generated during the smelting campaigns has provided an understanding of the type of iron ore used, the construction and operating parameters of the furnace, and the workshop space created by the ancient iron smelters during the later and post-Meroitic times.     

An assessment of the magnetic response of an iron‐smelting site*

The magnetic response derived from an iron‐smelting site was investigated by comparing magnetometry and magnetic susceptibility geophysical survey data and laboratory analyses of the magnetic characteristics of the furnace and slags. Magnetic analysis and microscopy (optical and SEM) of samples from the furnace lining and the slag deposits demonstrated the heterogeneity in the magnetic, morphological and mineral compositions of both materials. The comparison of the magnetic characteristics of the material with the geophysical survey data illustrated the importance of using both magnetometry and magnetic susceptibility survey techniques to maximize the information from an iron‐smelting site. The furnace was dated archaeomagnetically to the 14th century ad . The results demonstrate that the magnetic analysis of iron‐smelting sites is highly valuable, both to characterize sites and to improve the understanding of early iron‐working technology.     

REGIONAL VARIATIONS IN BLOOMERY SMELTING SLAG OF THE IRON AGE AND ROMANO‐BRITISH PERIODS*

This study highlights regional variation in the composition of iron‐smelting slag produced in England prior to the medieval period and attempts to link slag composition to the type of ore smelted. For many sites, the slag compositions were consistent with the use of limonite ore, but there is evidence that siderite ore was smelted at sites in Sussex in the late Iron Age/Romano‐British periods. A compositional comparison of smelting slags and slag inclusions in Iron Age currency bars, using data from Hedges and Salter (1979 ), illustrates the potential of smelting slag compositional data in provenance studies of early iron objects.     

Early copper smelting at Itziparátzico,Mexico

Archaeological fieldwork and archaeometallurgical analysis have identified a Late Postclassic regional centre of copper production in western Mexico. The total output from a single unit of production at the site of Itziparátzico is an estimated ten tons of copper and nearly forty tons of slag over the lifetime of the installation. It is argued that this smelting was based on slag-tapping furnaces, a technology previously unknown from Mesoamerican archaeological sites. The smelting site is in dense woodland with ample fuel supply, some 125 km from the next mining area with documented contemporary ore extraction; the copper produced would have been passed on to the capital, another 60 km away, for further distribution and working. The scale of production at Itziparátzico indicates that copper smelting was done by part-time specialists embedded in a predominantly agricultural economy, and formed part of a centrally organized network of mining, smelting and processing of copper to supply the Tarascan state.     

DATING ARCHAEOMETALLURGICAL SLAGS USING THERMOLUMINESCENCE*

Thermoluminescence has a great potential for dating archaeometallurgical slags, because the smelting process leads to a well‐defined resetting of the ‘luminescence clock’. However, the complex compositions of slags have unpleasant consequences for TL measurements if the bulk slag substance is used. To overcome this problem, quartz has been separated out of slag matrices by chemical and physical procedures. The TL measurements were carried out on this defined mineral phase. This method was tested with seven slag samples from different locations and ages. In most cases, the TL ages determined show good agreement with reference data.     

A new approach for geomagnetic archaeointensity research: insights on ancient metallurgy in the Southern Levant

We present results from an archaeointensity investigation based on a relatively unexploited recording medium, copper slag deposits. Together with a recently improved experimental design for the archaeointensity experiment, we demonstrate the applicability of this medium, as well as other archaeometallurgical artifacts, for the study of the ancient geomagnetic field intensity. In addition to archaeointensity data from well-dated archaeological contexts, we obtained reliable archaeointensity results from poorly dated or contentious archaeometallurgical sites in the Southern Levant. These results shed new light on the dating of these sites, among them the copper smelting installation of Timna 39b – a site that has important implications for the beginning of metallurgy during the fifth millennium BCE. The paper also aims to introduce archaeointensity research to the archaeologist scholar, and to encourage further collaboration between the disciplines in future research.     

Reassessment and new data on the diachronic relationship of Thassos Island with its indigenous metal resources: a review

The extraction of mineral ores and its associated metal production has been a persistent element of the economy on Thassos Island since prehistoric times. As early as the Upper Palaeolithic, around 20,000 years ago, ochre had been mined and used for painting, while early silver extraction is attested during the Final Neolithic (early fourth millennium BC). Copper production and alloying becomes an important activity in the coastal settlements of the island during the third and second millennia. The inception of iron metallurgy has been seen in association with copper smelting as confirmed by analyses on slag found in Early Iron Age upland cemeteries. With the arrival of the Greek colonists around 650 BC, intensification in silver and gold extraction became paramount for further economic expansion. This deep history in the use of Thassian metals is being reviewed based on archaeological findings and archaeometallurgical research of the last three decades, while new analytical data on Early Bronze Age copper smelting at Aghios Antonios are being presented.     

GIS在北京延庆大庄科辽代冶铁遗址群景观考古研究中的初步应用

以北京延庆县大庄科乡冶铁遗址群为例,对空间结构及其与资源、环境间的关系通过GIS工具进行分析。根据对冶炼活动有显著关系的影响因子,建立遗址分布之间的定量关系,进而模拟小区域范围内的遗址预测。研究发现,该区冶铁遗址群对地理位置中的坡度和高程因素展现出较强的依赖性,主要表现为遗址的坡度(7°以下)和高程(650m以下)数值均相对较小;遗址与水系间联系明显,冶铁遗址主要集中在河流交汇处,方便冶炼过程及相关活动水源的供应;而随着冶炉容积(即冶铁产量)的增加,小范围内的冶铁遗址选择,并未以铁矿资源距离就近为最佳选取原则,表明了人类生产活动中对资源的依赖程度有所减低。     

Slag inclusions in iron objects and the quest for provenance: an experiment and a case study

Slag inclusions are found within most archaeological bloomery iron artefacts and are remainders of slag created during the smelting and smithing processes. Although they are widely believed to provide data with the potential for provenancing iron artefacts, previous slag inclusion studies have mostly proven inconclusive. The main aim of the work reported here is to analyse experimental smelting and smithing assemblages (including ore, furnace lining, fuel and slag), to compare these to slag inclusions in the resulting bloom and worked objects, and then explore the relationships between ore, slag and slag inclusions. This study has revealed that the composition of slag inclusions most closely relates to the smelting slag produced, whereas provenance to a specific ore would be difficult due to the chemical variability derived from furnace lining, fuel and any fluxes used. Some compounds in the slag inclusions are particularly affected during smithing of the artefact, i.e. those present in the sand flux and fuel used. However, trends are observed in the K₂O/MgO, MnO/SiO₂, Al₂O₃/SiO₂, Al₂O₃/MgO, Al₂O₃/K₂O and Al₂O₃/CaO ratios that allow comparison between slag inclusions and smelting slag in these experiments, and may therefore be used during other provenancing attempts. The knowledge gained from the experimental assemblages was subsequently applied to an archaeological case study, examining objects from the 900 Cal BC smithing site of Tel Beth-Shemesh, Israel and the 930 Cal BC smelting site of Tell Hammeh, Jordan. The analyses suggest that none of the artefacts examined derived from the Hammeh smelting system.     

Slag as evidence for early iron production in arctic Norway

Physical, structural and chemical analyses were made on slag remains obtained from three sites in Iron Age arctic Norway. Scanning electron microscopy and x‐ray microanalysis were employed to confirm that the slag can only be a result of iron production. Although a distinction between slag produced by smithing and smelting proved difficult, consideration of the processes and the resources available support the assumption that both were practiced at the sites. The results provide firm evidence of iron production in the region of Norway north of the 69th parallel, by at least the sixth century AD.     

Investigating the production provenance of iron artifacts with multivariate methods

The quest for suitable data, data treatments and statistical methods for identifying the provenance of iron artifacts has led to a variety of analytical strategies. Researchers working on the problem have been slow to develop or adopt the use of multivariate statistical techniques, despite their successful implementation in other archaeomaterials sourcing frameworks. This paper explores the analytical potential of a comprehensive multivariate statistical strategy for identifying the primary production origins of bloomery iron artifacts using bulk chemical analyses of bloomery smelting slag and slag inclusions in iron artifacts. This strategy includes a multivariate model for identifying distinct slag inclusion types introduced during smelting and refining. Principal component analysis and linear discriminant analysis are then applied to smelting slag training sets to create multivariate provenance fields, the chemical distributions of which are defined by kernel density estimation. Single and multi-group evaluation methods are examined. Appropriate data transformations are discussed to facilitate the projection of the chemistry of “unknown” slag inclusions into the multidimensional space generated by the smelting slag groups of known provenance. The efficacy of this strategy is demonstrated through its application to a previously examined data set derived from three iron production experiments and a published archaeological example. Results indicate that an appropriately designed multivariate strategy can be an effective tool for evaluating provenance hypotheses for bloomery iron artifacts.     

Mineralogical And Chemical Investigations Of Bloomery Slags From Prehistoric (8th Century Bc To 4th Century Ad) Iron Production Sites In Upper And Lower Lusatia,Germany

More than 400 fayalitic bloomery slags from prehistoric iron production sites in Upper and Lower Lusatia, eastern Germany, as well as bog iron ore samples and intermediary samples of the smelting process, were analysed by chemical and mineralogical techniques. While the precursor bog iron ores exploited in the two regions under investigation were very similar in composition, consisting of low‐manganese/low‐barium as well as high‐manganese/high‐barium types of ore, pronounced differences in slag composition were detected. Slags from 17 investigated sites in Upper Lusatia showed average P₂O₅ contents between 1 and 3 mass%, whereas slags from 15 investigated sites in Lower Lusatia were generally much richer in phosphorus, reaching values as high as 7 mass% P₂O₅. Since a reasonable correlation exists between calcium and phosphorus contents in the slags of the latter sites, it is conjectured that deliberate addition of CaO to the ore/charcoal charge of the bloomery furnace may have taken place in order to fix the phosphorus in the slags effectively. In many samples, this conjecture is being supported by the detection of a slag mineral Ca–Fe phosphate Ca_9?xFe_1+x(PO₄)₇ that presumably crystallized from a residual phosphorus‐rich melt and shows a cotectic relationship to both Ca‐rich fayalite and wustite, as well as to members of the solid solution series magnetite–hercynite.     

Indigenous African Furnace Types and Slag Composition—Is there a Correlation?

Within variation, three major iron smelting furnaces were used in the Iron Age of sub‐Saharan Africa, ranging from the natural draught driven tall shaft to the forced draught powered low shaft and bowl furnaces. These furnace types are, however, mostly known from the ethnographic context. Often, archaeologists are confronted with remnants from the smelting process, forcing them to speculate on the anatomy of the extant furnaces. The presence of multiple fused tuyeres has been used to identify natural draught furnaces in the archaeological record. However, working back from smelting remains such as slag to the furnace type using physical and chemical evidence has generally proved to be ‘undoable’. Thus, when randomly selected, the chances are high that one cannot separate bowl furnace slags from those that formed in their tall or low shaft counterparts. This observation is hardly unexpected; analogous thermodynamics and thermo‐chemical reactions governed bloomery smelting irrespective of furnace type. Rehren et al. (2007) have labelled this phenomenon the ‘tyranny of system driven constraints’. In this study, we argue that the hierarchical use of statistical methods may add another layer of evidence which, when coupled to archaeological indicators, may be useful in correlating slag chemistry to furnace types used in antiquity.     

‘DE CAERIMONIAE’ TECHNOLOGICAL CHOICES IN COPPER‐SMELTING FURNACE DESIGN AT EARLY BRONZE AGE CHRYSOKAMINO,CRETE*

The excavation of a number of Early Bronze Age sites in the Aegean has recovered perforated ceramic fragments. Archaeometallurgical analysis of slag adhering to these fragments indicates that they are the remains of copper‐smelting furnaces. Despite compelling analytical data supporting this identification, no attempt has been made, thus far, to establish how these unusual furnaces may have operated. The use of perforations is poorly understood and can be considered a counter‐intuitive solution for the reduction of oxidic copper ores. The experiments reported here explore the possible technological choices made by the ancient metalworkers of Chrysokamino to ensure the effective reduction of copper minerals. Temperature data and slag samples were obtained to ascertain the technical performance of the furnace structure with, and without, perforations. Possible reasons are given for the use of a perforated design, and the implications of such technological choices are considered.     

Does it come from the Pays de Bray? Examination of an origin hypothesis for the ferrous reinforcements used in French medieval churches using major and trace element analyses

A new methodology based on major and trace element analyses of slag inclusions is proposed to determine (or exclude) the provenance of iron artefacts. It is applied to verify if the Pays de Bray, a French area between Rouen and Beauvais, could have been an important supplier for the ferrous reinforcements used in the Middle Ages for the building of churches and cathedrals in these two towns. To this purpose, the behaviour of trace elements during both direct and indirect operating chains is studied combining experimental smelting and different analytical methods, such as SEM–EDS, ICP–MS, LA–ICP–MS and INAA, performed on archaeological samples. The chemical signature of the Pays de Bray iron ore and slag is determined considering MnO and P₂O₅ contents as a first rough filter and seven couples of trace elements. Then, the major and trace elements are analysed using the same methods in the slag inclusions of 32 artefacts from the Beauvais and Rouen churches, made by the bloomery process. The trace element signature of the inclusions from each artefact is compared with the ore from the Pays de Bray area. The iron used in the Rouen and Beauvais churches seems not to come mainly from the Pays de Bray.     

Silver production at al‐Radrad: archaeometallurgical analysis of ore,slag and technical ceramics from early medieval Yemen

The zinc‐lead‐silver deposit of al‐Jabali, about 65 km north‐east of Sana'a in Yemen, has been identified as the location of the late antique/Islamic period silver mine al‐Radrad. Exploitation of the mine is known from the account of al‐Hamdani, an Arab geographer of the tenth century AD. The al‐Jabali area has been the focus of geological and archaeometallurgical surveys, and extensive metallurgical remains have been discovered. Samples of ore, slag and technical ceramics were collected for archaeometallurgical analysis. The technology of silver production is discussed in relation to the historical record, and elemental and lead isotope characterisation of ore and slag provides a basis for future provenance studies.     

Late Bronze Age Copper Smelting Slags from Luserna (Trentino,Italy): Interpretation of the Metallurgical Process

In the Late Bronze Age, the extractive metallurgy of copper in north‐eastern Italy achieved a peak of technological efficiency and mass production, as evidenced by the substantial number of metallurgical sites and the large volume of slags resulting from smelting activities. In order to define the technological features of the Late Bronze Age metallurgical process, more than 20 slags from the smelting site of Luserna (Trentino, Italy) were fully analysed by means of optical microscopy, X‐ray powder diffraction, X‐ray fluorescence spectrometry and scanning electron microscopy. Three different slag types were identified based on mineralogical and chemico‐physical parameters, each being interpreted as the product of distinct metallurgical steps. A Cu‐smelting model is proposed accordingly.     

METALLOGRAPHIC STUDY OF IRON ARTEFACTS FROM THE EASTERN TRANSVAAL,SOUTH AFRICA

The microstructures of two adzes, two hoes and a spear point from Iron Age settlement sites in the Kruger National Park have been examined. Electron microprobe analyses of the slag inclusions were also made. Some of the objects are made of high carbon steel while others have a highly variable carbon content. All appear to have been forged at relatively low temperature and then annealed at a low temperature near 700°C. None have been hardened by quenching and tempering. Some of the objects contain only traces of included slag while others have large slag inclusions. The slag compositions are quite different from those of medieval bloomery slags and are representative of African iron smelting practice in their high content of CaO, K₂ O and Na₂O. On the basis of the titanium content of the included slag, two of the objects are identified as made of the ore from Rooiwater and one from Phalaborwa ore.     

Iron smelting and smithing in major urban centers in Israel during the Iron Age

By-products of iron production, mainly slag and bloom fragments, unearthed at three Iron Age urban centres in Israel (Hazor, Tel Beer sheba and Rehov), were analysed in order to better understand the organization of iron production during the Iron Age. The production remains studied are all dated not earlier than the Iron Age IIA, and thus shed light on a period of transition from bronze to iron production. Chemical composition and microstructural analyses enable us to determine that both the smelting of iron ores and the refining of the bloom took place within the urban centres of Hazor and Beer-Sheba. We show that slag cakes are the products of smelting, possibly carried out in pit-furnaces. Hammerscales, products of primary and secondary smithing, were attached to slags. From these observations we infer that all stages of iron production were practiced in these urban centres.